Aluminium Extrusion

Bespoke Aluminium Extrusions for Precision, Performance and Value

If you need to create lightweight, strong, and durable metal shapes with uniform cross-sections, aluminium extrusions are for you. Aluminium extrusions give you the freedom to design profiles that perfectly match your application – without relying on restrictive off-the-shelf shapes that force compromises.

With Gelec, your components are engineered around your specification, delivering optimal strength, weight, thermal performance and assembly efficiency.

Our bespoke extrusion service provides:

1

Design flexibility

Custom profiles tailored to functional and aesthetic requirements
2

High dimensional accuracy

Consistent tolerances across short and long production runs
3

Material efficiency

Reduced machining, reduced waste, and lower total cost
4

Competitive pricing

Achieved through our long-term Asian manufacturing partners
aluminium extrusion with coating

Comprehensive Post-Processing Capabilities

Beyond extrusion, Gelec offers a complete suite of finishing and machining services to deliver components ready for assembly:

  • CNC machining – tight-tolerance milling, slotting, pockets and complex geometry
  • Drilling & tapping – threaded features and fixing points
  • Painting – powder coating or wet paint for durability and aesthetics
  • Plating – anodising, chromate conversion and decorative finishes
  • Laser engraving – permanent marking for branding or identification
  • Chemical etching – precision surface texturing or marking
  • Silkscreen printing – high-quality graphics and legends

This integrated approach reduces supplier count, shortens lead times and ensures consistent quality across all stages of manufacture.

Manufacturing Excellence Through Trusted Asian Partners

Our partners in Asia specialise in high-precision aluminium extrusion and post-processing, supported by robust quality systems and international accreditation:

  • ISO 9001 – Quality Management
  • ISO 14001 – Environmental Management
  • IATF 16949 – Automotive Quality Standard
  • REACH & RoHS compliant – suitable for regulated markets including electronics, medical and instrumentation

This ensures every profile is produced with consistency, repeatability and full traceability.

Global Reach with UK-Based Project Management

Every project is managed by Gelec UK, giving you:

  • Clear communication without time-zone or language barriers
  • Regular progress updates
  • Technical support throughout design, tooling and production
  • On-time delivery backed by structured project control

Meanwhile, our teams located close to the manufacturing centres provide on-the-ground support, ensuring quality, responsiveness and rapid issue resolution.

Design Support & Early-Stage Collaboration

Involving Gelec at the concept stage ensures your extrusion is optimised for performance and manufacturability. We provide:

Material selection guidance

Alloys chosen for strength, corrosion resistance or thermal performance

Profile optimisation

Wall thickness, radii, structural reinforcement

Cost-efficient design recommendations

Reducing machining and simplifying assembly

Prototype support

Rapid samples to validate form, fit and function before committing to full production

Partner With Gelec

Whether you require simple extruded profiles or fully finished, assembled aluminium components, Gelec delivers a complete, reliable and cost-effective solution. Our blend of UK project management and Far-East manufacturing excellence ensures your components are produced to specification, on time and at highly competitive prices.